01
Synchronise
Hall sensors follow machine motion and trigger the camera at the appropriate inspection position.
AI FABRIC INSPECTION ATTACHMENT · PRODUCT A
Huansi/FAY Intelligent Visual Control System for Circular Knitting Machines
An on-machine AI vision and control system for circular knitting. Huansi/FAY inspects the running fabric in real time, identifies configured defect conditions and can trigger an alarm or automatic machine stop before a defect run becomes a larger loss.
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WHAT IT CHANGES
Move quality intervention
into the knitting process.
Conventional inspection discovers defects after fabric has already been produced. Huansi/FAY is installed on a circular knitting machine so visual inspection happens while the fabric is being made.
The system combines industrial cameras, lighting, speed sensing, an AI computing terminal, a touch-screen HMI and a relay control module. It follows a closed loop: sense the fabric, classify the event, then inform the operator or stop the machine according to the configured rule.
HOW IT WORKS
02
Inspect and decide
Images are analysed at the edge by the AI computing terminal, which identifies and counts configured defect conditions.
03
Act
Results appear on the touch screen. When the configured threshold is reached, the system can alarm and send a stop command to the machine.
INSPECTION SCOPE
Quality context
at machine speed.
Detectable conditions
Examples documented for the system include holes, oil stains, flying fibre, yarn knots, uneven yarn, bad needles, vertical and horizontal stripes, and loop anomalies. The system can also monitor raw-material batch selection.
Fabric and machine fit
The supplied product information covers single- and double-knit circular machines, 28–38 inch cylinder diameters and 9G–42G gauges. Fabric examples include jersey, ponte, scuba, rib, terry, mesh, small jacquard and yarn-dyed stripes.
Installation routes
Select a below-cylinder, inside-cylinder or dual-camera setup according to fabric construction, required coverage and maintenance access. Huansi should validate the arrangement for the target machine and fabric.
Management option
The full intelligent-management version adds records and factory-management functions for raw materials, parts, personnel, maintenance, orders, grey-fabric inventory, quality and defect maps.
40 RPM
maximum documented machine-synchronised inspection speed
0.5 mm²
minimum documented detectable defect size
24V AC
documented power requirement, ±5%
Offline
stand-alone operation mode
WHAT IS INCLUDED
A complete inspection
and control kit.
The documented system package is designed to operate as one coordinated installation rather than as an isolated camera.
Industrial AI computing terminal
Runs the vision model, processes images and issues control decisions.
Industrial camera and light source
Captures the moving fabric surface at speed.
Touch-screen display
Provides setup, live view, alarms and production information.
Sensors, relay, power and cables
Synchronise the system with the machine and execute the configured response.
SEE THE SYSTEM
Huansi/FAY in operation.
Performance, fabric compatibility, installation scope and automatic-stop rules should be confirmed by Huansi during a technical assessment of the target machine and process.
HUANSI GLOBAL
Assess the inspection route
that fits your factory.
Share your fabric, machine and quality-control context. Huansi can review the appropriate installation and configuration with you.